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How Rooftop units work
How Rooftop units work

How roof top units or RTUs work. As the name suggests, Rooftop Units, or RTUs for short, are located on the roof of shops and small commercial buildings to provide air conditioning to defined areas.

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They are air conditioning units and are popular because they are simple, compact, self-contained, all-in-one HVAC units.

Purpose of a roof unit
Purpose of a roof unit





The purpose of a rooftop unit is to distribute conditioned air to defined areas of a building. Rooftop units are connected to ductwork that provide a defined path for the movement of conditioned air.

AHU vs. RTU



Now, in our latest tutorial, we take a look at Air Handling Units, or AHUs. I encourage you to check this out and watch the video tutorial, click here to view that. If you've looked at this, you'll notice that the units are very similar. Roof units are a type of air handlers, the main difference is that they tend to be more compact and are always installed on the roof, so they must be more robust and weather resistant to face sun, rain, snow, wind, etc. Also, AHUs are often connected to a central facility, such as chillers and boilers, to provide heating and cooling, but RTUs are self-contained and have everything they need in one unit. That's why they're called built-in air conditioners and we'll take a look inside some unit models soon to find out why.

There are many types of rooftop units and we'll look at four different typical versions, starting with the most basic. This first unit is fresh air only, no recirculation occurs. It draws in 100% fresh air and conditions it. Return air is typically exhausted by an external exhaust fan to equalize air pressure.

RTU casing
RTU casing

First we have the enclosure, this must protect all the mechanical and electrical equipment inside the unit from the sun, wind, rain, snow, frost, etc. There will be built-in access panels to allow engineers to access internal components and perform maintenance.

Roof Unit Air Hood
Roof Unit Air Hood



At one end there is usually an air hood. This is where the outside ambient air will enter the machine. The cover is designed this way to prevent water, snow, and debris from entering the unit. There will usually be a screen along the inlet of the air hood that will keep wildlife and objects out as this will cause blockages and damage to the fan.

Roof unit dampers
Roof unit dampers

The next thing we can find are shock absorbers. Not all units have them, but newer models often do. They are basically sheets of metal that rotate together. They open fully to allow air into the unit or close to seal the unit and prevent air from entering or exiting. Some can vary their open position between fully open and fully closed, this will be used to regulate the amount of air drawn into the unit from the outside, especially if recirculation is used and we'll cover that later in the video after this base model.

Roof Unit Filters
Roof Unit Filters

After the dampers, we will find the filters. They usually slide out of the unit from the service door. Its purpose is to purify the air by capturing dirt and dust from the fresh outside air that is brought in. If we don't have filters installed, the fan, heat exchangers, mechanical components and ducts will slowly get covered with dust and this will reduce the efficiency and effectiveness of the machine and if too much stuff accumulates it will damage the equipment. failure after a while.

Rooftop unit heating and cooling coils
Rooftop unit heating and cooling coils

After the filters, we will have coils. These coils will be used to cool or heat the air by adding or removing heat energy. Depending on where in the world the RTU is located and the environmental conditions it encounters, some units will only cool, very occasionally only heat, and some will heat and cool.

If the unit is only cooling, you will typically have a single coil connected to a cooling unit.

If the unit is only heating, it will be connected to a heat pump, gas burner or electric heating element.

If the unit is heating and cooling it will have two heat exchangers where one will be a coil that is connected to a refrigeration unit to provide cooling and the other will probably be a tube heat exchanger connected to a gas burner or a electric heater. For warm up.

Alternatively, one unit can provide both heating and cooling using a single coil that is connected to a heat pump. We covered heat pumps in a previous video,   click here to watch it.

Most units will use a refrigeration system to provide cooling. The compressor, condenser, fan, and controls are usually located at the rear of the unit or on the side to reject heat and away from the intake and air conditioning inside the unit.

If you want to learn more about the different types of heat exchangers used and how they work, check out our other video on HVAC heat exchangers, by clicking here.

Ceiling fan
Ceiling fan

After the coils, we will find the fan. This is usually a belt driven centrifugal type fan, but can also be an EC type fan which is more energy efficient. The fan draws air in from outside and then through dampers, filters, and coils and then pushes it through ductwork to distribute it throughout the building.

This is our most basic type of roof unit. So what else could we find?

Roof Unit Recirculation
Roof Unit Recirculation

Some units can recirculate internal air through a return duct system. This is used to save energy, especially in winter when the outside air is very cold and the return air is warm. We can use it to reduce the heating load by mixing warm return air with cold, cold supply air.

In this design we find a return air damper in the unit. This will work in sync with the intake damper and both will vary their position to alter the mix of the amount of fresh air and the amount of return air flowing through the unit. There will always be a certain amount of fresh air coming into this type because otherwise the building will just fill up with carbon dioxide and create an unhealthy atmosphere. When the damper is opened, the suction of the fan draws air from the ductwork. When the valve closes, no air is drawn in.

Recirculation and discharge of the roof unit
Recirculation and discharge of the roof unit



Another version we will come across, and this type is very common. In this design we again have the return air damper, but this time some or all of the air can be vented to atmosphere. The outside air and return air temperature, and sometimes the CO2 level of the return air, will determine how much air will be exhausted and how much will be mixed and recirculated. In these types of units, when the outdoor air temperature is lower than or close to the desired indoor temperature, 100% fresh air can be injected into the building and nothing will be recirculated, everything will be rejected when the cooling demand is satisfied. , this is called a free cooling cycle or air side economizer cycle.
Roof unit with thermal wheel
Roof unit with thermal wheel


The final version we will be reviewing has a heat wheel built right into the unit. This is gaining popularity with the growing need for energy efficiency in buildings to reduce CO2 emissions, but also energy and utility costs.

 This unit first draws air through the hood, the amount of incoming air is controlled by the damper. The air is then passed through a filter to capture dust and dirt and protect the surface of the heat wheel, then through the heat wheel. The heat wheel is a rotating heat exchanger that recovers waste heat or cold from return discharge air and transfers it to cold incoming air without mixing of the two air vapors. These heated wheels are not completely airtight so some air mixing will occur.

 The heat wheel is used to meet demand for heating and sometimes cooling when conditions are right, saving energy and utility costs. After the thermal wheel, the air passes through another filter. Just before the filter we have a damper in the return airflow. This allows us to recirculate some of the return air back to fresh air and the amount is varied using the dampers. Not all heat wheel rtu's will have this feature, some only use 100% fresh air inlet and outlet. If you don't have the recirculation option, the unit probably won't have that second bank of filters.

After that, the air will circulate through the heat exchangers that heat or cool the air to the desired temperature.

The fan will then distribute the air throughout the building through the ductwork to designated locations.

The return air is then returned to the RTU through the return ductwork. Once you re-enter the RTU, you have the option to recirculate some of the air back to the fresh air intake; otherwise everything will go through a filter and then through the heat wheel to capture the lost heat.

After the heat wheel we can find an exhaust fan, otherwise the pressure caused by the main supply fan can be used to push the air out, in some designs.

The air then passes through the exhaust damper that serves to vary the volume of the return air mixture, as well as the pressure inside the building, after which it passes through a grill that simply prevents objects from entering. and wildlife from entering the unit where they will then be expelled. from the system to the atmosphere.

Do you need help maintaining and repairing an air conditioner?

It's hard to keep cool when the air conditioning isn't working. Whether it's repairs, air conditioning, regular maintenance, or assistance with choosing your new unit, JCOOL professionals can keep you comfortable all year 

 

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